QB Manufacturing on LinkedIn: Break the Cycle of Over-Tolerancing Parts | Focused on Machining (2024)

What can you do to influence the quality of CNC precision machining? Read this for practical stepshttps://bit.ly/40vF85P #machinist #cnc #metalworking

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Like many growing businesses, these challenges may sound familiar to you:❗ Production space constraints❗ Limited manufacturing capacity and capability of your machines❗Ever increasing complexity of parts with tighter tolerances❗ Setting up individual processes take too much time❗Too much non-productive times of your machines ❗Difficulties in meeting timely parts deliveries❗Overheating of machine spindle issues❗Or even machine crash The Solution?M1-5AX https://lnkd.in/gWRhfnvX Compact size and high precision simultaneous 5-Axis Machining Center M1-5AX is suitable for job shops where a high variety of parts need to be machined in low batch numbers and frequently repeating, for manufacturing sites where high precision and maximum complexity are required for parts and shapes, and where factory space is a constraint.👉 Deliver the right parts at the right time, and be profitableContact us know if you are keen to receive more info or an estimate ✉ enquiry@hwacheon.com.sg#hwacheon #machinetools #cncmachining #milling #lathe #manufacturing #cnc #machining #5axis

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#Engineering #cnc Types of Cutting that Causes Material Damage in CNC Machining: CNC machine operators often grapple with tool deformation and machining materials damage, posing significant challenges to the machining process. Identifying the factors behind these issues is crucial for effective prevention. Therefore, a thorough inspection of tools becomes paramount. This article delves into the various cutting problems that contribute to tool deformation and material damage in […]

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Like many growing businesses, these challenges may sound familiar to you:❗ Production space constraints❗ Limited manufacturing capacity and capability of your machines❗Ever increasing complexity of parts with tighter tolerances❗ Setting up individual processes take too much time❗Too much non-productive times of your machines❗Difficulties in meeting timely parts deliveries❗Overheating of machine spindle issues❗Or even machine crashThe Solution?M1-5AX https://lnkd.in/gy3PPT9dCompact size and high precision simultaneous 5-Axis Machining Center M1-5AX is suitable for job shops where a high variety of parts need to be machined in low batch numbers and frequently repeating, for manufacturing sites where high precision and maximum complexity are required for parts and shapes, and where factory space is a constraint.👉 Deliver the right parts at the right time, and be profitable#hwacheon #machinetools #cncmachining #milling #lathe #manufacturing #cnc #machining #5axis

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Affordable Swiss built machine!all the technology at a competitive price

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To witness "Overlapped Machining", one of te finest developments by us of a Double Spindle NC turning machine that uses 6 axes, PFA one-minute video showing the cycle programmed for reduced PPC (per piece cost) of production of a customer job.1st side of the job is made at the left spindle that is through the bar feeder and the second side of the earlier job is done at the right spindle. The machining by linear tools mounted on the (X1-Z1) slant bed at left spindle is "Overlapped" with the OD machining tool on the front X3-Z3 compound slide while the (X2-Z2) rt slant bed finishes the second side of the job. The test results have confirmed not only dimensional stability but run-out and face-out values for the job on either side machined on separate spindle clamping also within 10 microns.The UNIQUE advantage of "Overlapped" operations and "Integrated machine cycle" of both side setups reduces cycle time by 1/3rd and leads to a productivity rise of 150% on average but can be up to 200% in cases of maximum overlapping possibilities for components that require both side ID & OD machining where cycle time reduces by almost half. These features are successfully and economically implemented by the advent of a multi-axis (6-axis in this case) and a multi-path Numerical Control System. In addition to the most important direct advantage of Productivity & Quality enhancement this new model has many significant in-direct advantages like 1. Higher Accuracy (Quality) and Higher Productivity (Quantity) Machining Solution 2. Higher transparency and Better control-ability of the machining process3. integrated yet Flexible manufacture of any job from raw material bar/pipe to finished stage in one machine set up of this type.4. With the auto job carrier option installed the operator intervention gets eliminated and the operator is free to concentrate on product quality monitoring or to operate another such machine, hence labor reduction5. Small footprint of integrated twin spindle machines (compared to 2 CNCs) saves high investment of shop-floor cost by 40%.6. Lower Cap-Ex (compared to cost of a typical "machining cell" comprising of 2 CNCs + robotic loader) as well 30~50% Lower Op-Ex as electrical & labor (man) power is reduced.

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In this article, we'll discuss some of the most commonCNC machiningmistakes and how to avoid them.https://lnkd.in/gZ67y9Es#dadesin #cncmachining

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How are you today? Tell us what you want to hear from us.We invite you to follow our Page.Long article sharing on machining technologyMechanical Manufacturing Technology Lecture#IndustryNews #CompanyNews #5AxisMilling #Compositemachining#Boreholemachining #Highspeedmilling #DifficultCutting #UltraPrecisionMilling #MicroMilling #DeburringThreading #DryCutting#TechnicalDifficulties

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Machining complex manifolds presents two key challenges for manufacturers: maintaining consistent quality and ensuring an efficient workflow. We often work with customers frustrated by other precision machine shops that have failed to deliver in one or both of these areas.Learn what we've done to overcome these challenges and become the shop you can count on for complex manifolds:https://bit.ly/3N48xBf#manufacturing #CNCmachining #manifold

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3-Axis Machining: Definition, Process, Machines, Applications, Advantages, andDrawbacks